How it works

Inside an Aurion battery

A step-by-step look at how a lead-acid battery stores energy and starts your engine.

How it works

Look inside an Aurion

Drag to rotate the battery, tap Explode to pull it apart, and tap any part to learn what it does. Then watch the chemistry in Charge Flow and Crank It.

Step by step

01

The Battery

The Aurion Calcium battery is a sealed, maintenance-free 12-volt battery. Its calcium-alloy technology gives dependable starting power every day.

02

Six Cells Inside

Cut it open and you find six cells in a row. Each makes about 2 volts, and together they give the 12 volts your car needs to start.

03

The Plates

Each cell is packed with interleaved plates, positive lead dioxide and negative sponge lead, held apart by fine separators. More plate area means more power.

04

The Electrolyte

The cells are filled with electrolyte, a mix of sulphuric acid and water. It lets ions move between the plates to store and release energy.

05

The Terminals

Cast lead straps join the plates in each cell and link the cells in series to the two terminals, positive (+) and negative (−), where power leaves and returns.

06

Making Power

Turn the key and the acid reacts with the plates, releasing a surge of electrons. That current flows from the terminals to crank the engine, and driving recharges the battery.

07

The Calcium Advantage

Calcium-alloy grids greatly reduce water loss and self-discharge, so an Aurion Calcium battery stays sealed, maintenance-free and ready to go for longer.

The numbers that matter

CCA

Cold Cranking Amps

The current a battery can deliver to start an engine in the cold, measured at −18 °C for 30 seconds while holding above 7.2 volts. Always match or exceed your vehicle's recommended CCA.

RC

Reserve Capacity

How many minutes the battery can run the car's essentials by itself if the alternator fails, measured as the minutes it can supply 25 amps before dropping to 10.5 volts.

Ah

Amp-hours

Total energy stored, roughly amps multiplied by hours of supply.

V

Volts

A rested, fully charged battery reads about 12.6–12.8 V. With the engine running you'll see 13.7–14.7 V, which is the alternator charging.

DoD

Depth of Discharge

How flat the battery gets before it's recharged. Shallower discharges mean a much longer life.

MF

Maintenance-Free

Sealed for life, so it never needs topping up with water.

Volts & state of charge

"12-volt" is just the name. The resting voltage, measured with the engine off after the battery has rested, tells you how charged it really is.

12.6 V +100%Fully charged
12.4 V75%Healthy
12.2 V50%Half: recharge soon
12.0 V25%Low
11.8 V −0%Flat: recharge now

Terminals & sizing

SAE top post

The standard Australian and Asian fitment. Tapered round posts on top, with the positive (17.9 mm) larger than the negative (15.9 mm) to prevent reverse connection.

DIN / LN

The European fitment. The positive terminal is on the right, reversed from standard Australian fitment, with smaller recessed posts. The LN number gives the physical size, and modern European cars use AGM.

JIS top post

Smaller posts than SAE (12.7 mm positive, 11.1 mm negative), found mainly on older Japanese models.

European LN sizes

CodeL × W × H (mm)Typical applications
LN1207 × 175 × 190Small European city cars
LN2242 × 175 × 190VW Polo, Audi A1, Mini Cooper
LN3278 × 175 × 190Audi A3 / Q3, VW Golf / Tiguan, BMW 1–3 Series
LN4315 × 175 × 190Audi A4 / A5 / Q5, BMW 5 Series, Mercedes C-Class
LN5353 × 175 × 190Audi A6 / Q7, BMW 7 Series, Mercedes E / S-Class
LN6394 × 175 × 190BMW X5 / X6, Audi A8, prestige SUVs

Modern European cars with a battery management system need AGM, and the system must be re-coded after fitting.

In the real world

Looking after your battery

A battery works hardest when you are relying on it most. A few simple habits help it last.

Regular checks at the workshop
Regular checks at the workshop
Rough roads mean more vibration
Rough roads mean more vibration

Test, do not guess

A workshop or auto electrician can test the battery and charging system together. It is the quickest way to know where you stand.

Keep it clean and tight

Clean terminals, tight connections and a secure hold-down all help a battery do its job.

Stored vehicles

Vehicles, caravans and boats that sit for long periods slowly drain their battery. A suitable smart charger keeps it ready.